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Drilling engineering, worked through.

Methods drilling engineers use every day, each worked through on an example well with the engines DrillIQ runs: the equations, a hand check, the charts and what to do on the rig. The examples are set in typical conditions of Cooper Basin, Australia, Llanos Basin, Colombia, Llanos foothills, Colombia, North Oman, Western Desert, Egypt, onshore Abu Dhabi, UAE and onshore Kuwait.

Well engineering

Section across the ridge through the new well
Formation tops & prognosis

A basin atlas and offset wells: tops, thickness and the next prognosis

A gas well on a ridge prognosed from 13 offsets: a structure grid checked by hand, isopachs on the best-controlled top, an honest ± per top from leave-one-out, and why one crestal analog beat the average by 30 m.

10 min read · Cooper Basin, Australia
Separation factor of the new well against its closest neighbours
Anti-collision

Anti-collision: separation factor, ellipses and travelling cylinder

A five-slot pad worked through: why a plan that heads straight for its target passes 3.5 m from a neighbour at SF 1.08, how a nudge fixes it, what the travelling cylinder shows, and why 80 m apart at TD is only SF 1.67.

12 min read · Llanos Basin, Colombia
Where each layout pushes on the wall, at 5° and 25 klbf
BHA design

BHA design: stabilizer placement, side forces and bit tilt

Packed against pendulum in a drifting vertical hole: wall contacts, a hand check of the drop force, where to put the first stabilizer, and what weight on bit does to the rate.

12 min read · Llanos foothills, Colombia
The programme against its four offsets
Drilling programme

Building a drilling programme from offset data

Four offsets turned into a 29-day programme for a vertical producer: casing seats from the loss zones and the window, a draft with two errors the checks caught, step times at the offsets' median, and 2.92 million USD by section.

12 min read · onshore Kuwait
Burst loads on the 9⅝″ intermediate casing
Casing design

Casing design load cases: burst, collapse and triaxial

Burst, collapse, axial and triaxial checks along a 9⅝″ intermediate string through a pressured section: why the pressure test governs at the shoe, how temperature and sour gas set the grade taper, and where von Mises bites.

12 min read · onshore Kuwait
Surface pressure through the job, final plan
Cementing

Cement placement: ECD, free-fall and the lift pressure

A 5½″ production casing job in a 171 °C tight-gas well: why the first plan broke the design margin at an aquifer, the free-fall the crew should expect, and what the lift pressure tells you.

13 min read · Cooper Basin, Australia
Total-field check, station by station
Directional surveys

Directional survey quality: magnetic corrections, sag and gross errors

A horizontal well near the equator surveyed station by station: why an east-west lateral passes every total-field check while 0.66° off in azimuth, what MSA and sag corrections recover, and the gross errors no tolerance band catches.

13 min read · Llanos Basin, Colombia
ECD against the window, 12¼″ tangent at 1,050 gpm
Hydraulics & ECD

Hydraulics, ECD and hole cleaning, worked through

Herschel–Bulkley against Bingham, a hand check of the annular loss, ECD at a depleted sand, and the flow rate a 60° 12¼″ tangent needs against the pump limit.

12 min read · Llanos Basin, Colombia
The pressure window of the example well
Pore pressure & geomechanics

Pore pressure, fracture gradient and the mud-weight window

A deep gas well's window built from its logs: Eaton by hand at 4,000 m, the top of overpressure from the sonic trend, three methods and their spread, a fracture gradient fitted to leak-off tests, and why pressure alone picks too few casing seats.

13 min read · onshore Abu Dhabi, UAE
Broomstick plot of the 6⅛″ lateral
Torque & drag

Torque and drag, worked through on a 1,000 m lateral

The soft-string equations, a hand calculation you can check, the broomstick plot with a tight spot in it, friction calibration from 35 stands, and the weight on bit at which a sliding string locks up.

11 min read · North Oman
The mud-weight window through the shale, 50° well
Wellbore stability

Wellbore stability: collapse pressure, breakouts and the mud weight

A 50° well through a Lower Cretaceous shale: collapse checked by hand at 1.25 SG vertical, 1.39 SG on the plan, the effect of azimuth and of the failure criterion, breakout width against mud weight, and a casing point it moves.

11 min read · onshore Kuwait

Drilling operations

Cutter wear from centre to gauge, the two seven-blade bits
Bit dull grading

Bit dull grading with the IADC code, and what it tells the next run

The eight IADC positions, a cutter map that gives a worn PDC its 2-4, cost per metre on one basis for six runs, a pull the cost rule called early and the dull called right, and the bit chosen for the next well.

12 min read · Cooper Basin, Australia
Cuttings lithology through the reservoir, 10 m samples
Geology & cuttings

Cuttings, lithology and the mud log, from shakers to formation tops

An 8½″ section from the shakers to the tops: the lag checked by hand and by carbide, a lithology column read sample by sample, 33 drill breaks and the one that mattered, and a reservoir top revised to within 2 m.

13 min read · Llanos Basin, Colombia
The lateral in section: the reservoir as interpreted, the prognosis and the well
Geosteering

Geosteering a thin carbonate with a typewell and deep resistivity

How a typewell and deep-resistivity boundary distances steer a lateral through an 8 m carbonate: a flank the gamma ray missed for 45 m, a 2.9 m fault read as a step, and 86 % of the lateral in the best layer.

12 min read · onshore Abu Dhabi, UAE
Kick tolerance of the 8½″ section at its TD
Well control

Kick tolerance and the kill sheet, worked through

The bottom and shoe checks of kick tolerance by hand, how the tolerance falls with kick intensity and with a weaker shoe test, the kill sheet for a 15 bbl gas kick, and why casing pressure may pass MAASP once the gas is above the shoe.

13 min read · onshore Abu Dhabi, UAE
Downhole MSE against rock strength, 8½″ section
MSE & ROP

MSE and ROP optimisation, worked through on a drilled section

Surface and downhole MSE with a hand check, three drill-off tests that put the founder at 24 klbf, and an 8½″ log where MSE against rock strength shows a foundered bit and then a dull one.

13 min read · Cooper Basin, Australia
Total gas through the 8½″ section, with connection and trip gas
Mud gas analysis

Mud gas analysis: wetness, balance and character ratios

Four shows on one 8½″ section: a light oil that only reads as oil once the trap is corrected, residual oil with a falling Pixler ladder, a coal with Bh 126, and a wet gas logged 17 m too deep without lag.

11 min read · Western Desert, Egypt
Hook load and WOB through a connection at 1,847 m
Real-time monitoring

Real-time drilling monitoring: what to watch, and when to call

Twenty-one hours of a lateral read channel by channel: a connection against the model's weights, a 5 bbl pit gain that one rule caught in 9 minutes and another never saw, 104 automatic alarms against 5 useful ones, and a feed that went silent.

12 min read · North Oman
Replay of the tight-hole event: risk by mechanism
Stuck pipe

Stuck pipe: the early signs and the three mechanisms

Pack-off, differential sticking and geometry: the signs of each, how to score them, a replayed tight-hole event caught 7 hours ahead, and the free point in a deviated hole.

13 min read · North Oman
Trip sheet off bottom: hole fill against the pipe pulled
Trip monitoring

Trip monitoring: the trip sheet, surge and swab

Expected against measured fill stand by stand, a swab model with a hand check, a safe pulling speed that rises from 418 m/h at TD to the crew limit at the shoe, and a trip sheet that stopped a trip after three short stands.

12 min read · onshore Kuwait

Performance & cost

Cumulative cost against the AFE, day by day
AFE & cost control

AFE and cost against plan, from estimate to close-out

A 5.87 million USD AFE for a horizontal well, tracked through 44 daily cost reports: the planned curve, two estimates at completion with a hand check, a supplement for a longer drain, and what the contingency paid for.

13 min read · onshore Abu Dhabi, UAE
One day, as written and as the sensors saw it
Daily drilling reports

Daily drilling reports: what to automate and what to check

A 24-hour report day in an 8½″ hole set beside the surface sensors: 21.5 h of 'drilling' held 16.6 h on bottom, and an hour of static time was booked as circulating. Then 16 reports through the checks.

11 min read · Llanos Basin, Colombia
Time–depth forecast for the planned well
Pre-spud forecasting

Forecasting a well before spud from its offsets

Seven offsets, five analog weights and one P10–P90 fan: a 3,650 m well forecast at 20.8 days P50, its risks by formation, and a leave-one-out backtest that shows where days forecasts go wrong.

12 min read · Western Desert, Egypt
NPT by code, nine laterals
NPT & lost time

NPT and invisible lost time: measuring it and cutting it

An NPT Pareto for nine laterals, what its equipment share says about maintenance, and connections and trips measured stand by stand against the best composite: 33 hours of invisible lost time.

11 min read · North Oman
The first schedule: one well at a time
Rig scheduling

Rig scheduling: sequencing wells across a fleet

Sixteen wells on three rigs, changed one decision at a time: pad batching, maintenance timing and pad readiness move the P90 finish 65 days earlier, and one schedule that looked faster was riskier.

11 min read · North Oman
Depth against days: the programme and the daily reports
End-of-well report

The end-of-well report: turning one well into the next well's plan

A horizontal well two days over its programme, explained day by day: 37.2 hours of NPT, 19.1 hours of invisible lost time in trips, connections and casing, and a next programme of 35.9 days built from what the well showed is achievable.

11 min read · onshore Abu Dhabi, UAE

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